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　　工藝(yi)酒瓶(ping)的實際(ji)測試(shi)和工藝(yi)技術(shu)

　　由于工(gong)(gong)藝(yi)(yi)酒瓶(ping)(ping)實際(ji)測量的(de)(de)(de)(de)困難(nan)以(yi)(yi)及獲(huo)得信息的(de)(de)(de)(de)有限性，大多數情況下，實際(ji)測量數據(ju)(ju)還不足以(yi)(yi)用來(lai)(lai)診斷工(gong)(gong)藝(yi)(yi)酒瓶(ping)(ping)熔(rong)(rong)窯熔(rong)(rong)制工(gong)(gong)況，不足以(yi)(yi)用來(lai)(lai)確診問題所(suo)在并為熔(rong)(rong)窯改(gai)造(zao)提供依據(ju)(ju)。工(gong)(gong)藝(yi)(yi)酒瓶(ping)(ping)在使用中具(ju)有的(de)(de)(de)(de)形式(shi)和(he)(he)(he)(he)原理，保(bao)證(zheng)能(neng)夠(gou)在的(de)(de)(de)(de)生產和(he)(he)(he)(he)制作中產生重要的(de)(de)(de)(de)性能(neng)和(he)(he)(he)(he)價值(zhi)。除了對正在運(yun)行(xing)(xing)的(de)(de)(de)(de)熔(rong)(rong)窯進(jin)行(xing)(xing)診斷分(fen)析，有時還要對新(xin)窯型(xing)以(yi)(yi)及工(gong)(gong)藝(yi)(yi)酒瓶(ping)(ping)技術改(gai)造(zao)新(xin)方(fang)案進(jin)行(xing)(xing)論證(zheng)，物理模擬和(he)(he)(he)(he)數值(zhi)模擬方(fang)法(fa)將是另外兩個十分(fen)有效的(de)(de)(de)(de)方(fang)法(fa)。工(gong)(gong)藝(yi)(yi)酒瓶(ping)(ping)的(de)(de)(de)(de)實際(ji)測量和(he)(he)(he)(he)工(gong)(gong)藝(yi)(yi)技術需要按照的(de)(de)(de)(de)方(fang)式(shi)和(he)(he)(he)(he)原理進(jin)行(xing)(xing)生產和(he)(he)(he)(he)制作，按照的(de)(de)(de)(de)方(fang)式(shi)進(jin)行(xing)(xing)制作，保(bao)證(zheng)在實際(ji)工(gong)(gong)作中的(de)(de)(de)(de)性能(neng)趨勢。

　　物理(li)模(mo)(mo)擬(ni)方法是再現(xian)工(gong)(gong)(gong)(gong)藝酒(jiu)瓶(ping)熔(rong)(rong)窯中(zhong)玻(bo)(bo)璃液(ye)流動(dong)(dong)(dong)(dong)(dong)工(gong)(gong)(gong)(gong)況的(de)(de)有效(xiao)方法之(zhi)一(yi)。在(zai)流體力(li)(li)(li)學(xue)領域(yu)大(da)量(liang)(liang)使用(yong)模(mo)(mo)型(xing)實(shi)驗來研(yan)究(jiu)工(gong)(gong)(gong)(gong)程(cheng)問題。物理(li)模(mo)(mo)擬(ni)以流體力(li)(li)(li)學(xue)的(de)(de)相似定律(lv)(lv)(lv)為指導，建立對應(ying)熔(rong)(rong)窯工(gong)(gong)(gong)(gong)藝酒(jiu)瓶(ping)的(de)(de)模(mo)(mo)擬(ni)液(ye)運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)模(mo)(mo)型(xing)，在(zai)相似的(de)(de)邊界條件(jian)作用(yong)下，可以觀察、測(ce)(ce)(ce)量(liang)(liang)和(he)拍攝模(mo)(mo)擬(ni)的(de)(de)流動(dong)(dong)(dong)(dong)(dong)形(xing)(xing)態(tai)(tai)和(he)溫度分(fen)布，通(tong)過改變(bian)方案，研(yan)究(jiu)模(mo)(mo)擬(ni)的(de)(de)玻(bo)(bo)璃液(ye)變(bian)化(hua)規(gui)律(lv)(lv)(lv)，幫助診斷窯型(xing)變(bian)化(hua)以及其它工(gong)(gong)(gong)(gong)藝參數變(bian)化(hua)引起的(de)(de)玻(bo)(bo)璃液(ye)流動(dong)(dong)(dong)(dong)(dong)形(xing)(xing)態(tai)(tai)變(bian)化(hua)，確定相應(ying)流動(dong)(dong)(dong)(dong)(dong)形(xing)(xing)態(tai)(tai)對玻(bo)(bo)璃液(ye)熔(rong)(rong)制工(gong)(gong)(gong)(gong)藝的(de)(de)影(ying)響。例如研(yan)究(jiu)飛機飛行(xing)中(zhong)的(de)(de)浮力(li)(li)(li)和(he)阻(zu)力(li)(li)(li)等動(dong)(dong)(dong)(dong)(dong)力(li)(li)(li)學(xue)數據，不可能在(zai)天空(kong)(kong)上直接測(ce)(ce)(ce)量(liang)(liang)，只能采用(yong)相對運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)原(yuan)理(li)，通(tong)過模(mo)(mo)型(xing)試驗測(ce)(ce)(ce)試飛行(xing)中(zhong)空(kong)(kong)氣(qi)動(dong)(dong)(dong)(dong)(dong)力(li)(li)(li)學(xue)數據并進行(xing)改進工(gong)(gong)(gong)(gong)作;研(yan)究(jiu)水利(li)工(gong)(gong)(gong)(gong)程(cheng)中(zhong)大(da)壩和(he)水與泥沙的(de)(de)相互作用(yong)，模(mo)(mo)型(xing)試驗也是非常(chang)有力(li)(li)(li)的(de)(de)工(gong)(gong)(gong)(gong)具(ju)。熔(rong)(rong)窯中(zhong)玻(bo)(bo)璃液(ye)流運(yun)(yun)(yun)動(dong)(dong)(dong)(dong)(dong)規(gui)律(lv)(lv)(lv)也可以通(tong)過模(mo)(mo)擬(ni)試驗的(de)(de)方法來進行(xing)研(yan)究(jiu)。

　　2006年工(gong)(gong)(gong)藝(yi)(yi)(yi)酒(jiu)瓶熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)模擬(ni)(ni)實(shi)(shi)驗(yan)(yan)室為(wei)昆明玻(bo)(bo)(bo)(bo)璃(li)集團提(ti)供(gong)了(le)(le)玻(bo)(bo)(bo)(bo)璃(li)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)夾雜物產生原因的(de)(de)(de)診(zhen)斷性研究服(fu)(fu)務，該問(wen)題(ti)困擾廠家一年半的(de)(de)(de)時間，通過模擬(ni)(ni)試(shi)驗(yan)(yan)研究診(zhen)斷出了(le)(le)問(wen)題(ti)的(de)(de)(de)關鍵所在(zai)，在(zai)診(zhen)斷的(de)(de)(de)基(ji)礎上(shang)，廠家制(zhi)(zhi)訂了(le)(le)合理(li)(li)解決方案，使熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)制(zhi)(zhi)工(gong)(gong)(gong)藝(yi)(yi)(yi)障礙迅(xun)速好轉。除了(le)(le)對大(da)型熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)內玻(bo)(bo)(bo)(bo)璃(li)液流(liu)場和(he)溫(wen)度(du)場進行(xing)物理(li)(li)模擬(ni)(ni)之外，對全電(dian)(dian)(dian)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)進行(xing)電(dian)(dian)(dian)場分(fen)布(bu)的(de)(de)(de)物理(li)(li)模擬(ni)(ni)也是十分(fen)有效的(de)(de)(de)，依(yi)(yi)據物理(li)(li)模擬(ni)(ni)可以獲得電(dian)(dian)(dian)極布(bu)置、供(gong)電(dian)(dian)(dian)方式、供(gong)電(dian)(dian)(dian)參數，玻(bo)(bo)(bo)(bo)璃(li)液對流(liu)狀態以及溫(wen)度(du)分(fen)布(bu)等(deng)等(deng)多種(zhong)(zhong)信(xin)息，用(yong)于(yu)指導全電(dian)(dian)(dian)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)的(de)(de)(de)設(she)計和(he)解決熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)制(zhi)(zhi)障礙的(de)(de)(de)依(yi)(yi)據。這(zhe)種(zhong)(zhong)比(bi)例模型預演了(le)(le)全電(dian)(dian)(dian)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)玻(bo)(bo)(bo)(bo)璃(li)窯(yao)(yao)地運行(xing)工(gong)(gong)(gong)況(kuang)，在(zai)直觀、感性和(he)電(dian)(dian)(dian)器參數的(de)(de)(de)可靠性上(shang)，比(bi)全電(dian)(dian)(dian)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)數值模擬(ni)(ni)更(geng)加優越(yue)。在(zai)長期的(de)(de)(de)為(wei)玻(bo)(bo)(bo)(bo)璃(li)行(xing)業提(ti)供(gong)技(ji)術服(fu)(fu)務基(ji)礎上(shang)，同濟大(da)學(xue)材(cai)料學(xue)院的(de)(de)(de)工(gong)(gong)(gong)藝(yi)(yi)(yi)酒(jiu)瓶模擬(ni)(ni)實(shi)(shi)驗(yan)(yan)室形成了(le)(le)自己特(te)色(se)的(de)(de)(de)解釋玻(bo)(bo)(bo)(bo)璃(li)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)制(zhi)(zhi)工(gong)(gong)(gong)藝(yi)(yi)(yi)過程(cheng)(cheng)的(de)(de)(de)工(gong)(gong)(gong)程(cheng)(cheng)理(li)(li)論假設(she)，這(zhe)些基(ji)于(yu)試(shi)驗(yan)(yan)和(he)實(shi)(shi)踐的(de)(de)(de)理(li)(li)論假設(she)為(wei)大(da)型熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)窯(yao)(yao)中(zhong)工(gong)(gong)(gong)藝(yi)(yi)(yi)酒(jiu)瓶熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)制(zhi)(zhi)工(gong)(gong)(gong)藝(yi)(yi)(yi)問(wen)題(ti)提(ti)供(gong)了(le)(le)很(hen)(hen)好的(de)(de)(de)分(fen)析基(ji)礎。經過實(shi)(shi)踐檢驗(yan)(yan)，依(yi)(yi)據部分(fen)理(li)(li)論假設(she)的(de)(de)(de)熔(rong)(rong)(rong)(rong)(rong)(rong)(rong)制(zhi)(zhi)工(gong)(gong)(gong)藝(yi)(yi)(yi)特(te)性預報(bao)與實(shi)(shi)際工(gong)(gong)(gong)況(kuang)有很(hen)(hen)好的(de)(de)(de)符合度(du)。